water machine in bag

Here are some common examples and their solutions: Leakage Problems Case: Leaks occur in bagged juice packaging machines, usually due to worn seals, gaskets, or other sealing components, improper valve installation or damage, or container design defects. For example, in a beverage production line, if the sealing ring of the filling nozzle is worn, it may lead to poor sealing during the filling process, causing liquid leakage. Solution: Regularly inspect seals, gaskets, and other components, and replace them promptly if wear is found. Ensure that valves are installed correctly and tightened. Check the container for design defects and optimize the design as needed. For example, adjust the container shape or increase the sealing area. Inconsistent Filling Problems Case: Inconsistent filling volume in sachet water making machines can be caused by inaccurate equipment calibration, worn or damaged seals, pump system malfunctions, or viscosity changes due to environmental factors (such as temperature changes). Operator errors, such as incorrect filling parameter settings, can also lead to this problem. For example, when packaging liquid food, uneven filling volume can lead to under-filled or over-filled bags, affecting product quality and customer satisfaction. Solution: Recalibrate the equipment regularly and replace seals before they become brittle or worn. Maintain the pump to ensure stable performance throughout the production process. Monitor the product's viscosity and adjust filling settings accordingly. Train operators to correctly set filling parameters and improve their operating skills. Photoelectric Tracking Problems Case: Inaccurate photoelectric tracking during the bag-making process of a Koyo water sachet machine may be due to improper selection of the photoelectric sensor.tric eye adjustment method or working state, cursor printing or spacing issues, or an unreasonable cursor design with insufficient scanning area or low contrast between the cursor and its surroundings. Solution: Confirm whether the photoelectric eye is properly adjusted and determine whether it is set to leading edge or trailing edge control. Verify the tracking method, such as scanning type or fixed-length check type. Improve cursor printing quality and adjust spacing. Redesign the cursor to increase its scanning area and enhance contrast with the surrounding area. Bag Length Error Issues Case: In plain material bags, the actual bag length may deviate from the set length. This could be caused by improper adjustment of the servo motor tension, insufficient traction from the rollers, or diameter errors in the rubber rollers. During machine operation, issues like the servo motor dancing roller swinging excessively, film stretching, or rubber roller slippage may also lead to varying bag length. Solution: Adjust the servo motor tension change rate. Check whether the rubber roller is slipping, clean it, or reduce the unwinding air pressure tension. Replace the rubber roller if necessary. Reduce the servo tension value or lift the dancing roller to limit its swing range. Ensure synchronization between the servo-driven system and the sealing system, and adjust the rotor-to-Hall switch alignment to 90°. If the rubber roller is too hard (exceeding 75 degrees), replace it with a softer one. Check for dust or dirt between the rubber roller and the film and clean as needed. Addressing these common technical issues in liquid packaging production lines requires a combination of regular equipment maintenance, operator training, and optimization of packaging parameters. By doing so, production efficiency and packaging quality can be effectively improved.

In today's fast-paced production environment, PE film roll bag water packaging machine has become a powerful assistant for many companies to improve production efficiency and ensure product quality. The following will focus on the production process, operation manual and simple maintenance tips of this machine. Equipment production process Liquid filling: The liquid filling system of the PE film roll bag water packaging machine is a key part. Water or other liquid products can usually be injected into the PE film roll bag by gravity drop or pumping. PE film roll supply: juice packaging machine is equipped with a special PE film roll supply device. The PE film roll material is placed in rolls. During the transmission process, the system will maintain a constant tension to avoid damage caused by excessive relaxation or tension of the film roll, ensuring that the film roll smoothly enters the bag making link, laying a good foundation for subsequent operations. Bag making and sealing: When the PE film roll is delivered to the designated position, the bag making and sealing systems of the packaging machine begin to work together. First, the machine will cut the bottom of the roll film according to the preset size to form independent bag blanks. Then, the bag blank is turned into a three-dimensional bag through the middle seal. Then fill the liquid, and finally, use heat sealing technology to seal the bag mouth. Operation Manual Preparation before starting the machine: The operator needs to conduct a comprehensive inspection of the equipment, including whether all components are installed in place, whether the connection is firm, whether the power supply and air source are normal, etc. At the same time, according to the production plan, prepare the corresponding PE roll film materials and liquid products, and install the roll film correctly on the supply device to ensure that it can be unfolded smoothly. Check whether the parameter settings of the control system, such as filling volume, packaging speed, etc., meet the current production requirements, and make timely adjustments if there are deviations. Start the equipment: After checking that everything is correct, press the start button and the packaging machine starts running. In the initial stage, the operator should closely observe the operating status of the equipment and pay attention to whether there are abnormal sounds, vibrations or liquid leakage. If there is any abnormality, the machine should be stopped immediately to investigate the cause, and production can only be continued after the fault is eliminated. Maintenance Manual Daily Cleaning: After each use, the dust, stains and residual liquid on the surface of the equipment should be cleaned in time. The surface and components of the machine can be wiped with a soft damp cloth. For some corners that are easy to hide dirt, such as the filling port and the sealing port, they should be cleaned carefully to prevent dirt accumulation from affecting the performance of the equipment and product quality. Regular Lubrication: According to the requirements of the equipment manual, lubricate the rollers, gears and other parts of the conveyor belt regularly to reduce friction, reduce wear, and ensure the smoothness and reliability of the equipment operation. When lubricating, pay attention to the selection of suitable lubricants and add them according to the prescribed amount of oil to avoid excessive or insufficient oil. Component Inspection and Replacement: Regularly check the wear of vulnerable parts, such as sealing rings, cutters, heat sealing components, etc. Once the parts are found to be worn, aged or damaged, they should be replaced in time to prevent the fault from expanding and affecting the production progress and product quality. . Electrical System Maintenance: The electrical control system of the equipment should be inspected and maintained regularly. Check whether the wires and cables are damaged or aged, whether the terminals are loose, etc. Keep the inside of the electrical control cabinet clean to prevent dust and debris from entering and affecting the normal operation of electrical components.

In today’s fast-paced world, access to clean and portable drinking water is essential. Sachet water has become a popular solution, especially in regions where bottled water is less accessible. The sachet packing machine, also known as a water packaging machine, plays a crucial role in producing these convenient single-use water sachets. In this blog, we’ll explore how this machine works and the steps involved in creating safe and hygienic sachet water.     Step 1: Connecting the Pure Water Source The first step in operating a sachet water making machine is ensuring a reliable supply of purified water. A pump is connected to the machine, linking it to a pure water machine or a storage tank containing treated water. This connection ensures that the machine can access clean, potable water for filling the sachets. The pump’s role is critical, as it maintains a steady flow of water into the machine during the packaging process.       Step 2: Installing the Plastic Film Roll Once the water source is secured, the next step is to install the plastic film roll. This roll is typically made of food-grade material, ensuring safety for consumption. The film is fed into the machine, where it will be shaped into individual sachets. Proper installation of the film roll is vital, as it directly affects the quality and consistency of the final product.       Step 3: Heating and Parameter Adjustment Before starting the packaging process, the machine’s heating function must be activated. Heating is necessary to seal the sachets properly, preventing leaks and ensuring longevity. During the heating phase, operators can adjust the machine’s parameters, such as temperature, speed, and sealing time, to match specific requirements. These adjustments are crucial for optimizing performance and achieving the desired sachet quality.         Step 4: Filling and Sealing Once the machine reaches the set temperature, it’s ready for operation. The process begins with the machine automatically filling the plastic film with water. After filling, the machine seals the sachet using heat, creating a secure and leak-proof package. The entire process is automated, ensuring efficiency and consistency in production.   For buyers and small water production businesses, understanding these working steps is essential when evaluating different sachet water machines and production capacities.   Benefits of Using a Sachet Water Making Machine Cost-Effective: Sachet water is more affordable to produce compared to bottled water, making it accessible to a wider audience. Hygienic: The machine’s automated process minimizes human contact, ensuring a hygienic product. Portable: Sachets are lightweight and easy to carry, making them ideal for on-the-go use. Environmentally Friendly: Many modern machines use biodegradable materials, reducing environmental impact. Conclusion A sachet packing machine or water packaging machine is a vital tool for producing safe, portable, and affordable drinking water. By connecting it to a pure water machine, installing the film roll, adjusting parameters, and initiating the filling and sealing process, operators can efficiently create high-quality water sachets. Whether for commercial or community use, this machine offers a practical solution for meeting hydration needs.