Bag non-dairy creamer packaging machine

Precision is crucial in the powder packaging industry. Recently, one of our customers, a powder packaging plant, encountered serious issues with the accuracy of their packaging machine's photoelectric eye (cursor). This issue resulted in inconsistent bag lengths and caused significant losses. After thorough investigation and problem resolution, we resolved the issue and would like to share valuable insights and maintenance tips to prevent future problems. The customer reported that their previously functioning packaging machine began producing bags of uneven lengths. Initial troubleshooting focused on adjusting the photoelectric eye settings and machine parameters. However, these attempts were unsuccessful. After further investigation, we discovered that the root cause was not the machine itself, but a change in the packaging film. The original packaging film had a white border, which allowed the photoelectric eye to accurately detect the cursor. Recently, the customer switched to fully printed film without a white border and featuring complex, colorful patterns. This complexity made it difficult for the photoelectric eye to accurately recognize the cursor. To address this issue, we installed a monochrome adjustable photoelectric eye system that focuses on the cursor and ignores the surrounding printed pattern. This adjustment enabled the machine to accurately recognize the cursor, restore consistent bag lengths, and resolve the customer's problem. Maintenance and Repair Guidelines To ensure optimal performance and longevity of your powder bagging machine, follow these maintenance and repair practices: 1. Regular Inspection and Cleaning Regularly clean the photoelectric eye surface with a soft, lint-free cloth to remove dust and debris. A clean surface ensures accurate cursor detection. Inspect belts, pulleys, and other moving parts for wear. Lubricate according to the manufacturer's recommendations to prevent friction and ensure smooth operation. 2. Parameter Calibration Regularly calibrate the photoelectric eye settings, especially when changing film. Test different sensitivity levels to find the optimal configuration for your specific film type. Fine-tune bag length parameters based on expected production output. Perform a trial run and make necessary adjustments to maintain consistency. 3. Film Selection When selecting film, choose a design with clear cursor indication. Avoid complex patterns, as these may interfere with the photoelectric eye's ability to accurately detect the cursor. Ensure the film is of high quality and free of any defects that could affect the packaging process. 4. Professional Training and Documentation Review Ensure machine operators are well-trained and familiar with the equipment's functions and maintenance requirements. Regular refresher courses can help them maintain best practices. Operators are encouraged to carefully review the user manual. It contains important information on troubleshooting, maintenance schedules, and safety procedures. 5. Preventive Maintenance Program Before commencing operation, perform a quick visual inspection of the machine. Check for any obvious problems, such as loose parts or fluid leaks. Perform a more thorough cleaning and inspection. Test the operation of the photoelectric eye and other critical components. This includes a detailed inspection of the machine's electrical system, pneumatic components, and packaging mechanism. Replace any worn parts promptly. Conclusion Our customer's incident highlights the importance of considering external factors, such as packaging film design, when troubleshooting machine performance. By implementing the correct adjustments and following a comprehensive maintenance program, you can significantly reduce the risk of production interruptions and extend the life of your powder packaging machine. Remember, proactive maintenance is always more cost-effective than reactive repairs. With proper care, your pouched milk powder packaging machine will continue to provide reliable and efficient performance, ensuring customer satisfaction and operational success in the competitive powder packaging industry.